With the increasing level of machining, many companies have increased investment in numerical control equipment. However, due to financial factors and other objective factors, most companies still rely mainly on ordinary lathes for gold-cutting processing equipment. Many companies are trying to improve ergonomics. A digital display device was installed on the machine tool to improve the accuracy of the machine tool and improve the equipment condition. However, manufacturers often overlook a very important part - the tool holder. To really improve work efficiency, using a European quick tool changer is a wise choice.
The quick-change tool holder is a patented product from Germany. It has a novel design, compact structure, rapid tool change, good rigidity, and high precision in machining reset. Compared with the traditional square tool holder, it has the following features:
1. Using multiple tool holders to form an artificial tool magazine, the tool holder can be replaced repeatedly. The traditional four-way tool holder has only four stations, and the tool change is troublesome. Now that manufacturing is focused on high efficiency, multiple processes are performed at the same time, and multi-process operation can be realized using a quick-change tool holder.
2. With the dial, the tool holder can be rotated at a multiple of 9° or 9° each time, and it can be combined with a small carriage to process various angle workpieces. Traditional square tool processing station fixed, the angle can not be changed, if you need to change, we must rely on a small carriage, and fast tool changer is tooth meshing, every move a tooth, tool holder rotation 9 °, so a simple operation Procedures to improve ergonomics.
3. Adjusting screw nut for tool holder to adjust the tool installation height, easy operation, and shorten the tool loading time. Since the main body of the square tool holder is fixed at the factory, the center height of the tool can only be adjusted by means of the spacer, so that each time the tool is loaded, many non-standard spacers must be prepared, and each time the tool can not accurately reach the center height purpose. Fast tool changer adjusts center height with adjusting screw, quickly, conveniently and accurately.
4. A tool change takes only a few seconds. Since the main body of the fast tool rest does not move, the tool changer only needs to replace the tool holder. The tool holder can be pre-adjusted to a high center before use, shortening the preparation time. Since the tool holder is engaged with the tooth of the tool body, the tool holder is replaced. With just a few taps, the tool change process can be completed in just a few seconds.
5. The replacement tool holder has high positioning accuracy and the reset precision is within 0.01mm. The surface quality and accuracy of the machined parts are improved. Many users are concerned about the need for quick tool change because of the frequent need to replace the tool holder and whether its accuracy is affected during processing. In fact, the special structure of the quick-change tool holder tooth type mesh ensures its resetting accuracy.
6. Quick-change tool holder is installed once and the processing stability is high. Because the quick-change tool holder completely changes the traditional concept in design, the tool holder body is fixed on the small drag board, so that the tool post and the small drag board become an integral body, and the tool body and the tool clamp are meshed by multiple teeth, thereby further improving the whole machine. The stability is higher than the square tool holder and the stability is better.
Every industrial revolution is a product revolution and it is an improvement of the process. Through comparison, we can clearly and clearly see that the quick tool change rack improves the machining efficiency of ordinary lathes and reduces the labor intensity of the operating workers, which is a true revolution in mind. At the same time, quick-change tool holders have also been used on simple CNC lathes. The revolution of the tool holder will bring new vitality to the old equipment and truly achieve the corporate goal of maximizing ergonomics at the lowest cost in basic manufacturing.
The quick-change tool holder is a patented product from Germany. It has a novel design, compact structure, rapid tool change, good rigidity, and high precision in machining reset. Compared with the traditional square tool holder, it has the following features:
1. Using multiple tool holders to form an artificial tool magazine, the tool holder can be replaced repeatedly. The traditional four-way tool holder has only four stations, and the tool change is troublesome. Now that manufacturing is focused on high efficiency, multiple processes are performed at the same time, and multi-process operation can be realized using a quick-change tool holder.
2. With the dial, the tool holder can be rotated at a multiple of 9° or 9° each time, and it can be combined with a small carriage to process various angle workpieces. Traditional square tool processing station fixed, the angle can not be changed, if you need to change, we must rely on a small carriage, and fast tool changer is tooth meshing, every move a tooth, tool holder rotation 9 °, so a simple operation Procedures to improve ergonomics.
3. Adjusting screw nut for tool holder to adjust the tool installation height, easy operation, and shorten the tool loading time. Since the main body of the square tool holder is fixed at the factory, the center height of the tool can only be adjusted by means of the spacer, so that each time the tool is loaded, many non-standard spacers must be prepared, and each time the tool can not accurately reach the center height purpose. Fast tool changer adjusts center height with adjusting screw, quickly, conveniently and accurately.
4. A tool change takes only a few seconds. Since the main body of the fast tool rest does not move, the tool changer only needs to replace the tool holder. The tool holder can be pre-adjusted to a high center before use, shortening the preparation time. Since the tool holder is engaged with the tooth of the tool body, the tool holder is replaced. With just a few taps, the tool change process can be completed in just a few seconds.
5. The replacement tool holder has high positioning accuracy and the reset precision is within 0.01mm. The surface quality and accuracy of the machined parts are improved. Many users are concerned about the need for quick tool change because of the frequent need to replace the tool holder and whether its accuracy is affected during processing. In fact, the special structure of the quick-change tool holder tooth type mesh ensures its resetting accuracy.
6. Quick-change tool holder is installed once and the processing stability is high. Because the quick-change tool holder completely changes the traditional concept in design, the tool holder body is fixed on the small drag board, so that the tool post and the small drag board become an integral body, and the tool body and the tool clamp are meshed by multiple teeth, thereby further improving the whole machine. The stability is higher than the square tool holder and the stability is better.
Every industrial revolution is a product revolution and it is an improvement of the process. Through comparison, we can clearly and clearly see that the quick tool change rack improves the machining efficiency of ordinary lathes and reduces the labor intensity of the operating workers, which is a true revolution in mind. At the same time, quick-change tool holders have also been used on simple CNC lathes. The revolution of the tool holder will bring new vitality to the old equipment and truly achieve the corporate goal of maximizing ergonomics at the lowest cost in basic manufacturing.
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