Comment: Industrial robot production needs to move from rigid to flexible

In the context of rising labor and raw material costs, it is a good idea to use technology to reduce production costs and increase production efficiency. As the only smart manufacturing pilot in the country, Shunde is exploring a new path for Chinese traditional manufacturing by developing “smart equipment”, building “smart factories”, developing “smart products” and creating “smart services”. The hundreds of smart products and services exhibited at this year's Zhibo Fair have made everyone see the advent of such a new era of manufacturing. In this era, industrial robots, rather than a large number of migrant workers, will become the "protagonists" of production.
Starting from last Thursday, the 2nd Shunde Zhibo Fair was held in Shunde Exhibition Center for three days, attracting nearly 100 smart manufacturing companies from Shunde and around the world, and became a focus of attention from Shunde and Foshan.

As pointed out by Li Weiwei, secretary of the Foshan Municipal Party Committee, in the context of rising labor and raw material costs, it is a good idea to use technology to reduce production costs and improve production efficiency. As the only smart manufacturing pilot in the country, Shunde is exploring a new path for Chinese traditional manufacturing by developing “smart equipment”, building “smart factories”, developing “smart products” and creating “smart services”. The hundreds of smart products and services exhibited at this year's Zhibo Fair have made everyone see the advent of such a new era of manufacturing. In this era, industrial robots, rather than a large number of migrant workers, will become the "protagonists" of production.

Compared with the previous session, Shunde's intelligent manufacturing industry is moving towards an increasingly mature direction. Leading companies such as Midea and Xinbao Electric Appliances are building a number of “unmanned factories” through technological transformation. At the same time, a group of traditional manufacturing enterprises have begun to transform into robotic R&D industries. In addition to hardware, Shunde has also begun to emerge a number of companies engaged in intelligent manufacturing software development. More importantly, Shunde robotics companies have begun to enter an era of development of the group. From the previous single-handedness to joint development, it can provide a total solution for the transformation of traditional manufacturing enterprises, and realize the transformation from selling products to selling services.

However, it must be pointed out that although Shunde Zhizhao is currently at the forefront of Guangdong, there are still many areas for improvement. Throughout the entire Zhibo Fair, Shunde industrial robots are mainly concentrated in the industrial production of polishing, grinding, welding, stamping, etc. These links are the basic common links of the manufacturing industry, and can be applied to almost all manufacturing enterprises with broad market prospects. But a careful study reveals that the development of these industrial robots is still basically to adapt to industrial mass production services.

The most significant feature of mass production as industrial production began in the 1920s. At that time, under the influence of “scientific management”, especially under the premise of “interchangeability”, “mass production” and “conveyor belt” by E.whitney and Oliver, the industry will manage ideas and electrification, standardization and series at that time. The combination of the two, resulting in a "small variety of large quantities" of rigid production mode. This model has high production efficiency and low cost for a single product. It provides a large number of products for the society and promotes the development of the industrial economy. The "Ford system" in the United States is the most typical representative.

However, one of the basic environments of this production model is the “seller market”, which is at the expense of diversifying the product and covering up the product personality. However, with the continuous development of the times, whether it is the Chinese economy or the global economy, the extremely rich products have gradually entered the world into a “buyer's market”, and the production mode of enterprises has quietly changed. The products are more and more complex, and the personality requirements are more and more The higher the price, the more the orders are entering the era of small batches.

This feature has become more apparent in the era of e-commerce, the life cycle of products has been shortened, the renewal has been accelerated, and new products have emerged every day. The maturity of 3D printing technology has also begun to make personalized and customized production enter a new stage. In response to this characteristic, the business community has already begun to implement the "flexible production mode", that is, mainly relying on highly flexible manufacturing equipment based on computer numerical control machine tools to achieve multi-variety and small-batch production methods to adapt to the changing market. .

Obviously, Shunde industrial robots have not yet entered this stage. Therefore, how to move from rigid production mode to flexible production should become an effort for Shunde Zhizhi. (Zhang Hehong)

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