As Caterpillar's largest single-investment company in the Asia Pacific region, Caterpillar Tianjin is the perfect innovation for Caterpillar's innovative DNA. Caterpillar Tianjin is the second and only Cat® 3500 engine plant in the world.
Not only that, but the Caterpillar Tianjin plant is a “smart factory†that takes the smart manufacturing concept through all processes, from sustainability to design, development, production, and testing.
The Caterpillar Tianjin plant actively introduced the smart manufacturing strategy concept at the beginning of its design. The factory has introduced a world-class engine production line, which has been built by the Sino-US multinational elite team for three years, using the concept of industrial 4.0 intelligent manufacturing.
By using the SAP ME intelligent manufacturing system, the multi-party management system is "woven" into an intelligent network to interconnect the devices with the products. Machines, parts, systems, and production personnel can maintain uninterrupted digital information exchange through the network, not only to realize the visual, controllable, and intelligent analysis of the entire production process, but also to make production management more efficient.
Quality products are of course inseparable from the strict control of the R&D process. Caterpillar Tianjin Co., Ltd. has strict implementation of advanced quality planning for each new product introduction. It simulates and verifies new product development, quality control, process lines and improvement programs through 3D simulation technology, which can effectively reduce formal production. The various risks also contribute to the continuous improvement of the process.
In addition, the introduction of active foolproof and error-proof technology, through the use of wireless handheld barcode scanning equipment and automatic two-dimensional code scanning equipment, reduces the chance of mistakes caused by manual operations, and greatly improves the quality of research and development products.
At the Caterpillar Tianjin plant, a number of interconnected automated devices form an automated line for multi-product blend production. The SAPME intelligent manufacturing system will configure and communicate information according to the work orders of different products, and guide the workers to perform corresponding operations or direct the automatic operation of the equipment.
Through this system, the factory has greatly improved the automation rate of the production line, effectively realized the paperless production information management, and greatly reduced the risk of product failure. At the same time, SAPME's data collection function realizes the full traceability of production data, providing a sufficient data basis for the improvement and improvement of the process.
Caterpillar Tianjin Co., Ltd.'s test room uses a world-class test system, through the automatic transfer of the transfer tool, the test product can be quickly docked, which greatly reduces the preparation time inside the test room, effectively improving the equipment utilization.
Nitrogen Compressor is one Gas Compressor used to increase nitrogen pressure. Normal nitrogen pressure at the outlet of Nitrogen Generator is 5-10 bars. For some customers, they need high puressure nitrogen such as 30 bars or 150 bars or 200 bars. Piston nitrogen compressor is the most popular type.
Nitrogen compressor specifications:
Code |
Item |
Unit |
Specification |
1 |
Model No. |
|
VW-45/6-32 |
2 |
Structure |
|
Two stage, skid mounting |
3 |
Medium |
|
Nitrogen |
4 |
Rated suction pressure |
MPa(g) |
0.6 |
5 |
Rated outlet pressure |
MPa(g) |
3.2 |
6 |
Capacity |
Nm3/h |
45@ suction pressure=0.6MPa(g) |
7 |
Rotation speed |
rpm |
680 ※ |
8 |
Motor power |
kw |
5.5 ※ |
9 |
Cooling type |
|
Wind cooling |
10 |
Drive type |
|
Belt |
11 |
Inlet temperature |
℃ |
≤35 |
12 |
Outlet temperature |
℃ |
≤55 |
13 |
Inlet joint |
|
DN25 |
14 |
Outlet joint |
|
DN15 |
15 |
Control |
|
Automatic |
16 |
Weight |
KG |
360 ※ |
17 |
Dimension(length*width*height) |
mm |
1200*900*950 ※ |
18 |
Installation |
|
Flat concrete ground |
Nitrogen Compressor
Nitrogen Compressor,Oilless Nitrogen Compressor,Nitrogen Air Compressor,High Pressure Nitrogen Compressor
Shandong Gamma Gas Engineering Co. Ltd. , https://www.gammagas.com