Recently, the 2012 China International Textile Machinery Exhibition and ITMA Asia Exhibition was successfully held at Shanghai New International Expo Center. There were a total of 1,283 textile machinery manufacturers or related companies from 28 countries and regions participating in the exhibition. The world-renowned textile machinery companies gathered almost all here to showcase their most dazzling technologies, processes and equipment.
Although many technicians and experts who visited the exhibition did not meet the scale and proportion of the new products that were exhibited for the first time in this exhibition, the exhibited products still showed the trend of energy saving, automation, eco-environmental protection and other aspects.
Low energy consumption becomes mainstream
Whether for overseas or domestic textile machinery manufacturers, low energy consumption is the mainstream technology trend of the current textile products.
Rieter, Oerlikon, Tsuda, Savio and other well-known overseas textile machinery companies all brought the latest models exhibited at ITMA 2011. Rieter brings four kinds of spinning technologies to bring improved models such as J20 air-jet spinning machines to the Chinese and Asian markets.
The new generation of Sirius Twister brought by Savio was the first product to be unveiled at the China International Textile Machinery Exhibition and ITMA Asia. This product can effectively reduce labor and energy consumption. This new model offers a larger feed range and can process yarns of different types and numbers. Since the equipment uses an electronic solution, it reduces operator intervention and reduces maintenance requirements.
The new Volkmann CT Fokkerman school of twisters launched by Oerlikon Saurer focuses on energy efficiency. The machine features eco-drive energy-saving transmission technology and eco-saving spindles, which can achieve energy savings even when processing high count yarns. For the purpose of consumption, energy conservation can be up to 40%.
The ZAX9100-Terry-280-8C-J towel loom exhibited by Tsudakoma Kogyo Co., Ltd. has a PSC program-controlled speed control function, which reduces the speed of the weaving section, which is difficult to weave, and significantly increases the production efficiency. The machine is configured to protect the weft yarn. The low pressure weft insertion, and through the loading of the main nozzle double valve control technology and optimal design of the trachea, to achieve the goal of reducing gas consumption by 10%.
The polyester staple fiber complete sets of equipment developed by Hengtian Heavy Industries Co., Ltd. from the initial Nissan 15 ton, 25 ton, and 50 ton production lines to Nissan 100 ton, 120 ton, and 150 ton, and the single-line production capacity has gradually increased, enabling users to plant equipment. The reduction in investment, energy saving and consumption reduction have greatly reduced the user's operating costs.
Automation modular favored
The modular design of the equipment not only facilitates the provision of diversified product configurations for customers and saves the company's production costs, but also flexibly meets the user's small-batch, multi-variety weaving requirements, which can greatly improve the company's ability to adapt to the market's rapid response and individualized production. demand.
In the current situation of increasing labor costs, the continuous increase in the degree of automation of equipment can save production costs and increase production. Lin Ziwu, a professor at Wuhan Textile University, told reporters after visiting the exhibition hall that it can be seen from the exhibition that both the overseas exhibits and the domestic exhibits have witnessed significant progress and improvement in automation.
China Hengtian Group is the largest textile machinery company exhibiting at this year's expo. The equipment presented is involving the latest scientific research results of four business segments including cotton textile machinery, chemical fiber machinery, printing and dyeing and finishing machinery, and non-woven fabric machinery. High-level automation, full process, high energy efficiency, green environmental protection and other technical highlights.
The advanced, high-performance, low-energy-consumption, coarse and compact new spinning system launched by Jingwei Textile Machinery Co., Ltd. achieves automation of rovings, spun yarns and windings and brings new spinning to visitors. idea. The machine has a complete computer control system, which can monitor and remotely control every detail in the spinning process, realizes continuous production and automation, and solves the problem of labor shortage for textile companies.
Wang Tiankai, President of China National Textile and Apparel Council, praised Hengtian Group's coarse-spun spinning system. He believes that this system can increase production and save labor. If the system is widely used in China, it will highlight the Chinese textile industry. contribution.
Wuxi Hongyuan Electromechanical Technology Co., Ltd. grandly launched the HY-AUTO498 cotton spinning computer roving machine, which combines the design concepts of high speed, high degree of automation, simple structure, and good spinning quality. The footprint of the aircraft is about 40% smaller than the domestic similar products.
On the morning of June 13, Scitech Global Machinery (Qingdao) Co., Ltd. held a press conference in the exhibition hall. The general manager of the company, Zhao Chuanfu, announced that Scitech Global will fully enter the era of intelligence. Scitech Universal Group brought two series of exhibits to this exhibition. Among them, the CMT1801 fully automatic doffing roving machine stopped within 2 minutes and the length was 156 spindles. It is the longest fully automatic roving machine in China; Diameter increase to 32 mm, increase the speed of 15%; the world's first host 5-axis linkage transmission method, truly human-computer dialogue.
F001 Fully Automatic Thickness Linkage System is tailored for each spinning mill with its individualized modular design to meet the market demands of multiple varieties and small batches, subverting the traditional management model of spinning mills, and making the logistics and information of spinning mills The flow is smoother and adapts to the requirements of continuous and digital production.
In order to cooperate with exhibitors to display a full range of high-level automation equipment, this exhibition allows the exhibition of long equipment as a whole, spinning machines and other extended equipment arranged neatly in the exhibition hall, large-scale, magnificent, become a beautiful show of this exhibition. Landscape.
The spinning machine has always been the dominant product of Shanxi Hongji Technology Co., Ltd. At this exhibition, the company exhibited a new generation of SXF1589 spinning frame. The maximum number of spindles of the machine is up to 1200 spindles. The drafting drive adopts synchronous drafting. The front of the vehicle is bi-directionally driven and the drafting is stable and uniform. The winding lifting system adopts servo lifting to run smoothly, which can reduce breakage and improve yarn quality. The car was doffed in 3 minutes and the pipe was in 40 minutes, leaving a head rate of 97% and an extubation rate of 99%.
In addition, Hongji Technology also introduced semi-automatic air spinning with the world's leading technology - the XF388 semi-automatic rotor spinning machine. The machine is equipped with a collective head device, allowing all spindle position semi-automatic joints, with the advantages of high efficiency, high speed, intelligence, good yarn quality and so on.
Ecological environment is a new bright spot
In recent years, eco-environmental protection is gradually becoming the focus of textile machinery manufacturers. This is also reflected in this exhibition. Laroche, for example, has developed a series of non-woven fabric recycling technologies that can be used to dispose of waste clothing and carpet waste, enabling users to achieve the goal of producing large quantities of products from renewable resources and waste.
The ecological self-twisting spinning machines exhibited by Tianjin Hongda and Marte Co., Ltd. combine spinning, twisting, and winding functions, which can reduce employment by 50% and save a lot of floor space.
The new THEN-AIRFLOW air flow dyeing machine SYN 500 G2 from Trident Industries, Ltd. is suitable for all types of fiber fabrics. The unique airflow dyeing technology enables the machine to have a low dyeing bath ratio. In addition, the machine also has an automatic cleaning filter system and High-temperature emissions and other new features meet environmental requirements.
The automated dispensing system for dyeing liquid additives exhibited by Hangzhou Open Source Computer Technology Co., Ltd. has achieved automation and information management for printing, dyeing, dilution, transportation, process monitoring, etc., which can help printing and dyeing companies improve product quality and production efficiency, and reduce Enterprise production costs and achieving clean production.
Although many technicians and experts who visited the exhibition did not meet the scale and proportion of the new products that were exhibited for the first time in this exhibition, the exhibited products still showed the trend of energy saving, automation, eco-environmental protection and other aspects.
Low energy consumption becomes mainstream
Whether for overseas or domestic textile machinery manufacturers, low energy consumption is the mainstream technology trend of the current textile products.
Rieter, Oerlikon, Tsuda, Savio and other well-known overseas textile machinery companies all brought the latest models exhibited at ITMA 2011. Rieter brings four kinds of spinning technologies to bring improved models such as J20 air-jet spinning machines to the Chinese and Asian markets.
The new generation of Sirius Twister brought by Savio was the first product to be unveiled at the China International Textile Machinery Exhibition and ITMA Asia. This product can effectively reduce labor and energy consumption. This new model offers a larger feed range and can process yarns of different types and numbers. Since the equipment uses an electronic solution, it reduces operator intervention and reduces maintenance requirements.
The new Volkmann CT Fokkerman school of twisters launched by Oerlikon Saurer focuses on energy efficiency. The machine features eco-drive energy-saving transmission technology and eco-saving spindles, which can achieve energy savings even when processing high count yarns. For the purpose of consumption, energy conservation can be up to 40%.
The ZAX9100-Terry-280-8C-J towel loom exhibited by Tsudakoma Kogyo Co., Ltd. has a PSC program-controlled speed control function, which reduces the speed of the weaving section, which is difficult to weave, and significantly increases the production efficiency. The machine is configured to protect the weft yarn. The low pressure weft insertion, and through the loading of the main nozzle double valve control technology and optimal design of the trachea, to achieve the goal of reducing gas consumption by 10%.
The polyester staple fiber complete sets of equipment developed by Hengtian Heavy Industries Co., Ltd. from the initial Nissan 15 ton, 25 ton, and 50 ton production lines to Nissan 100 ton, 120 ton, and 150 ton, and the single-line production capacity has gradually increased, enabling users to plant equipment. The reduction in investment, energy saving and consumption reduction have greatly reduced the user's operating costs.
Automation modular favored
The modular design of the equipment not only facilitates the provision of diversified product configurations for customers and saves the company's production costs, but also flexibly meets the user's small-batch, multi-variety weaving requirements, which can greatly improve the company's ability to adapt to the market's rapid response and individualized production. demand.
In the current situation of increasing labor costs, the continuous increase in the degree of automation of equipment can save production costs and increase production. Lin Ziwu, a professor at Wuhan Textile University, told reporters after visiting the exhibition hall that it can be seen from the exhibition that both the overseas exhibits and the domestic exhibits have witnessed significant progress and improvement in automation.
China Hengtian Group is the largest textile machinery company exhibiting at this year's expo. The equipment presented is involving the latest scientific research results of four business segments including cotton textile machinery, chemical fiber machinery, printing and dyeing and finishing machinery, and non-woven fabric machinery. High-level automation, full process, high energy efficiency, green environmental protection and other technical highlights.
The advanced, high-performance, low-energy-consumption, coarse and compact new spinning system launched by Jingwei Textile Machinery Co., Ltd. achieves automation of rovings, spun yarns and windings and brings new spinning to visitors. idea. The machine has a complete computer control system, which can monitor and remotely control every detail in the spinning process, realizes continuous production and automation, and solves the problem of labor shortage for textile companies.
Wang Tiankai, President of China National Textile and Apparel Council, praised Hengtian Group's coarse-spun spinning system. He believes that this system can increase production and save labor. If the system is widely used in China, it will highlight the Chinese textile industry. contribution.
Wuxi Hongyuan Electromechanical Technology Co., Ltd. grandly launched the HY-AUTO498 cotton spinning computer roving machine, which combines the design concepts of high speed, high degree of automation, simple structure, and good spinning quality. The footprint of the aircraft is about 40% smaller than the domestic similar products.
On the morning of June 13, Scitech Global Machinery (Qingdao) Co., Ltd. held a press conference in the exhibition hall. The general manager of the company, Zhao Chuanfu, announced that Scitech Global will fully enter the era of intelligence. Scitech Universal Group brought two series of exhibits to this exhibition. Among them, the CMT1801 fully automatic doffing roving machine stopped within 2 minutes and the length was 156 spindles. It is the longest fully automatic roving machine in China; Diameter increase to 32 mm, increase the speed of 15%; the world's first host 5-axis linkage transmission method, truly human-computer dialogue.
F001 Fully Automatic Thickness Linkage System is tailored for each spinning mill with its individualized modular design to meet the market demands of multiple varieties and small batches, subverting the traditional management model of spinning mills, and making the logistics and information of spinning mills The flow is smoother and adapts to the requirements of continuous and digital production.
In order to cooperate with exhibitors to display a full range of high-level automation equipment, this exhibition allows the exhibition of long equipment as a whole, spinning machines and other extended equipment arranged neatly in the exhibition hall, large-scale, magnificent, become a beautiful show of this exhibition. Landscape.
The spinning machine has always been the dominant product of Shanxi Hongji Technology Co., Ltd. At this exhibition, the company exhibited a new generation of SXF1589 spinning frame. The maximum number of spindles of the machine is up to 1200 spindles. The drafting drive adopts synchronous drafting. The front of the vehicle is bi-directionally driven and the drafting is stable and uniform. The winding lifting system adopts servo lifting to run smoothly, which can reduce breakage and improve yarn quality. The car was doffed in 3 minutes and the pipe was in 40 minutes, leaving a head rate of 97% and an extubation rate of 99%.
In addition, Hongji Technology also introduced semi-automatic air spinning with the world's leading technology - the XF388 semi-automatic rotor spinning machine. The machine is equipped with a collective head device, allowing all spindle position semi-automatic joints, with the advantages of high efficiency, high speed, intelligence, good yarn quality and so on.
Ecological environment is a new bright spot
In recent years, eco-environmental protection is gradually becoming the focus of textile machinery manufacturers. This is also reflected in this exhibition. Laroche, for example, has developed a series of non-woven fabric recycling technologies that can be used to dispose of waste clothing and carpet waste, enabling users to achieve the goal of producing large quantities of products from renewable resources and waste.
The ecological self-twisting spinning machines exhibited by Tianjin Hongda and Marte Co., Ltd. combine spinning, twisting, and winding functions, which can reduce employment by 50% and save a lot of floor space.
The new THEN-AIRFLOW air flow dyeing machine SYN 500 G2 from Trident Industries, Ltd. is suitable for all types of fiber fabrics. The unique airflow dyeing technology enables the machine to have a low dyeing bath ratio. In addition, the machine also has an automatic cleaning filter system and High-temperature emissions and other new features meet environmental requirements.
The automated dispensing system for dyeing liquid additives exhibited by Hangzhou Open Source Computer Technology Co., Ltd. has achieved automation and information management for printing, dyeing, dilution, transportation, process monitoring, etc., which can help printing and dyeing companies improve product quality and production efficiency, and reduce Enterprise production costs and achieving clean production.
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