At this year's Düsseldorf International Plastics and Rubber Show K2010, Battenfeld Cincinnati's three divisions of architecture, infrastructure and packaging will not only showcase its new corporate identity, but also highlight two specialized extruder manufacturing. The world's first extruder brand formed through mergers and acquisitions, the most important is to display new equipment that combines the advantages of the two brands' technologies. "These equipments are not only more efficient and more crowded, but more importantly, they are even better at using the resources," Jürgen Arnold, chief executive of Battenfeld-Cincinnati, declared at the pre-K event in Düsseldorf.
In April this year, Baton-Ainhausen's Battenfeld Extrusion Technology GmbH and Vienna's Cincinnati Extrusion Technology Co., Ltd., two companies that previously operated under the same roof but were independent of one another, announced their merger, resulting in the largest in the world. The brand of extrusion equipment for the production of pipes, profiles, films and sheets. The company's management team established a new organizational structure for Battenfeld Cincinnati, reorganized across regions, and established three divisions: Building (Profile), Infrastructure (Pipe), and Packaging.
At K Show, the Building Division headed by Rainer Kottmeier will present a new series of parallel twin-screw extruders. Mainly used for PVC processing, not only has a significant increase in production, but also provides many other advantages. The four types of screw diameters range from 78 to 135mm, and the processing length is 34D. Extrusion volumes for profile extrusion range from 100 to 1000kg/h. In addition to the extended processing units, the main factor in the increase in production capacity by approximately 25% over the previous models was the use of the strongest four-axis drive system on the market. In addition, this type of twin-screw extruder also has a self-optimized screw temperature control system, a general-purpose screw geometry, a heat insulation barrel section, and a special wear-resistant coating of the machining unit.
At K Show, the division will provide information on the latest equipment for WPC. Battenfeld-Cincinnati's new conical twin-screw extruder, the fiberexK72, will be on display at the time. This model is very much for the start-up wood plastic processors. Suitable.
The infrastructure division led by Walter Häder is responsible for all solutions related to pipe extrusion. For the growing demand for energy-efficient equipment, the infrastructure division offers a variety of options. Battenfeld-Cincinnati has named its energy-efficient tube extrusion concept as "green pipe." This concept includes three technologies that effectively reduce cooling length and energy consumption. This includes High Efficiency Air Cooling (EAC), KryoSys, and the new downstream equipment technology that will be demonstrated for the first time at K Show.
EAC provides efficient cooling of the extruded tubing through an innovative tube die internal airflow system, which reduces the cooling length by 25-30%; the use of a special KryoS spiral distributor die can save an additional 20% in the cooling section. In addition to shortening the cooling length, both technologies can achieve economical use of energy through a comprehensive energy recycling system. What made this green pipe system perfect is the new downstream equipment that will be displayed for the first time at K Show. This equipment not only reduces the energy consumption of the cooling section by nearly half, but also significantly reduces the amount of water in the cooling water circuit.
The third division of the Battenfeld Cincinnati Packaging Division is responsible for film extrusion and pelletizing equipment. The Packaging Division is headed by Dr. Henning Stieglitz. At K Show, the packaging division will exhibit a full range of cost-effective and flexible extruders for the direct extrusion of PET sheets.
The first 1-120-34D/V single-screw extruder with modified planetary segments in the series was exhibited at K Show three years ago and subsequently responded to the needs of the continuously growing PET sheet market. The machine manufacturer has perfected this machine series. All three models cover a medium range of 600 to 1200 kg/h. The decisive advantage of this machine range is the ability to process non-pretreated PET to save energy. At the same time, due to the compact and refined design, the maintenance costs of these extruders are low, so the investment costs can be quickly recovered. This new series of extruders with low life cycle costs precisely meets the processor's need for cost-effective machine concepts.
In April this year, Baton-Ainhausen's Battenfeld Extrusion Technology GmbH and Vienna's Cincinnati Extrusion Technology Co., Ltd., two companies that previously operated under the same roof but were independent of one another, announced their merger, resulting in the largest in the world. The brand of extrusion equipment for the production of pipes, profiles, films and sheets. The company's management team established a new organizational structure for Battenfeld Cincinnati, reorganized across regions, and established three divisions: Building (Profile), Infrastructure (Pipe), and Packaging.
At K Show, the Building Division headed by Rainer Kottmeier will present a new series of parallel twin-screw extruders. Mainly used for PVC processing, not only has a significant increase in production, but also provides many other advantages. The four types of screw diameters range from 78 to 135mm, and the processing length is 34D. Extrusion volumes for profile extrusion range from 100 to 1000kg/h. In addition to the extended processing units, the main factor in the increase in production capacity by approximately 25% over the previous models was the use of the strongest four-axis drive system on the market. In addition, this type of twin-screw extruder also has a self-optimized screw temperature control system, a general-purpose screw geometry, a heat insulation barrel section, and a special wear-resistant coating of the machining unit.
At K Show, the division will provide information on the latest equipment for WPC. Battenfeld-Cincinnati's new conical twin-screw extruder, the fiberexK72, will be on display at the time. This model is very much for the start-up wood plastic processors. Suitable.
The infrastructure division led by Walter Häder is responsible for all solutions related to pipe extrusion. For the growing demand for energy-efficient equipment, the infrastructure division offers a variety of options. Battenfeld-Cincinnati has named its energy-efficient tube extrusion concept as "green pipe." This concept includes three technologies that effectively reduce cooling length and energy consumption. This includes High Efficiency Air Cooling (EAC), KryoSys, and the new downstream equipment technology that will be demonstrated for the first time at K Show.
EAC provides efficient cooling of the extruded tubing through an innovative tube die internal airflow system, which reduces the cooling length by 25-30%; the use of a special KryoS spiral distributor die can save an additional 20% in the cooling section. In addition to shortening the cooling length, both technologies can achieve economical use of energy through a comprehensive energy recycling system. What made this green pipe system perfect is the new downstream equipment that will be displayed for the first time at K Show. This equipment not only reduces the energy consumption of the cooling section by nearly half, but also significantly reduces the amount of water in the cooling water circuit.
The third division of the Battenfeld Cincinnati Packaging Division is responsible for film extrusion and pelletizing equipment. The Packaging Division is headed by Dr. Henning Stieglitz. At K Show, the packaging division will exhibit a full range of cost-effective and flexible extruders for the direct extrusion of PET sheets.
The first 1-120-34D/V single-screw extruder with modified planetary segments in the series was exhibited at K Show three years ago and subsequently responded to the needs of the continuously growing PET sheet market. The machine manufacturer has perfected this machine series. All three models cover a medium range of 600 to 1200 kg/h. The decisive advantage of this machine range is the ability to process non-pretreated PET to save energy. At the same time, due to the compact and refined design, the maintenance costs of these extruders are low, so the investment costs can be quickly recovered. This new series of extruders with low life cycle costs precisely meets the processor's need for cost-effective machine concepts.
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