Air-Cooling Die-Face Hot Cutting/Pelletizing Machine for Filler Compounding

Model NO.: Air-Cooling Die-face Hot Pelletizer
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Capacity Rate: 40-1500kg/Hr
Screw Diameter: 35.6-93mm
Application: Injection,Film Blowing,Yarn,Raffia
Process Section L/D: 32-64
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Model NO.: Air-Cooling Die-face Hot Pelletizer
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Capacity Rate: 40-1500kg/Hr
Screw Diameter: 35.6-93mm
Application: Injection,Film Blowing,Yarn,Raffia
Process Section L/D: 32-64
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Air-Cooling Die-face Hot Cutting/Pelletizing Machine for Filler Compounding

Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.

Product Description:

Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.

Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:

1.ATE Series Compounding and Granulating line for Filler Master Batch
Process Filler master batch compounding and granulating
Application 15-20%PP, 80-85%CaCo3, 5%additives
Master batch: CaCo3+additives+ PE/PP carrier
Output 40-1500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.
 
2.Main machines included in production line
 
NO. Name
1 SHR500A High Speed Mixer
2 Screw Loader
3 Two-stage side feeder
4 ATE series Twin Screw Extruder
5 Electric Control System(cabinet)
6 Air-cooling Pelletizing System/ Water-ring Pelletizing System
7 Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen

Introduction of parts of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building

Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.

Main technical specification
Machine Size Screw Diameter(mm) L/D Screw Speed
Max.(rpm)		 Motor power(Kw) Torque per shaft(Nm) Specific torque
T/A3		 Throughput rate(kg/h)
ATE35 35.6 32-64 600 15 115 4.2 40-80
ATE52 51.4 32-64 600 55 415 5.2 150-250
ATE65 62.4 32-64 600 90 675 4.8 200-400
ATE75 71 32-64 600 132 990 4.6 300-700
ATE95 93 32-64 600 315 2365 5 550-1500

Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product

Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation

In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  Air-Cooling Die-face Hot Cutting/Pelletizing Machine for Filler Compounding

Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.

Product Description:

Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.

Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:

1.ATE Series Compounding and Granulating line for Filler Master Batch
Process Filler master batch compounding and granulating
Application 15-20%PP, 80-85%CaCo3, 5%additives
Master batch: CaCo3+additives+ PE/PP carrier
Output 40-1500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.
 
2.Main machines included in production line
 
NO. Name
1 SHR500A High Speed Mixer
2 Screw Loader
3 Two-stage side feeder
4 ATE series Twin Screw Extruder
5 Electric Control System(cabinet)
6 Air-cooling Pelletizing System/ Water-ring Pelletizing System
7 Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen

Introduction of parts of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building

Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.

Main technical specification
Machine Size Screw Diameter(mm) L/D Screw Speed
Max.(rpm)		 Motor power(Kw) Torque per shaft(Nm) Specific torque
T/A3		 Throughput rate(kg/h)
ATE35 35.6 32-64 600 15 115 4.2 40-80
ATE52 51.4 32-64 600 55 415 5.2 150-250
ATE65 62.4 32-64 600 90 675 4.8 200-400
ATE75 71 32-64 600 132 990 4.6 300-700
ATE95 93 32-64 600 315 2365 5 550-1500

Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product

Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation

In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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