Hot Sale Bearing Sleeve Two Roll Open Mixing Mill

Model NO.: XK-560
Weight: <50 Tons
Type of General Rubber Machinery: Material Processing Machine
Type of Tire Machinery: Rubber Regeneration Machinery
Certification: ISO, CE
Power: 10~100kw
Using Life: ≥15 Years
Customized: Customized
Certification: CE,ISO: Roll Diameter: 560mm
Trademark: SFC
Transport Package: No Packing or as The Customer′s Request
Specification: According to The Customer′s Requirements
Origin: Qingdao, China
HS Code: 8477800000
Model NO.: XK-560
Weight: <50 Tons
Type of General Rubber Machinery: Material Processing Machine
Type of Tire Machinery: Rubber Regeneration Machinery
Certification: ISO, CE
Power: 10~100kw
Using Life: ≥15 Years
Customized: Customized
Certification: CE,ISO: Roll Diameter: 560mm
Trademark: SFC
Transport Package: No Packing or as The Customer′s Request
Specification: According to The Customer′s Requirements
Origin: Qingdao, China
HS Code: 8477800000
Rubber Mixing Mill, Rubber Mill, Two Roll Mill, Rubber Mixing Mill, Two Roll Rubber Mixing Mill, Lab Rubber Mixing Mill.

Application:  The mill is used for rubber plasticating, mixing, warming and sheeting.

General Design: 

1. The mill consists mainly for rolls, frame, bearing, roll nip adjusting, screw, heating and cooling device, emergency stop, lubrication system and such sections as electrical controls and, etc.

2. The main electric motor arrives the front and rear rolls to rotate oppositely through reduar, driving geras and friction gears.


Equipment advantages: 
 
Rolls: Alloy chilled cast iron rolls with surface hardness 510 ~ 550 BHN. The Rolls are mirror finished & polished, duly grinded and are hollowed for cooling or heating.
 
Bearing: the Swedish imports, load bearing force big, can adjust the gap, high precision, good rigidity
 
Roll Clearance Adjusting Unit :  Through worm and worm gear drive clutch rod for parallel sheeting hand wheels to close theNIP from One point only.
 
Roll Cooling :  Universal rotary joints with inner spray pipes with hoses and headers. Piping is complete up to supply pipe terminal.
 
Journal Bearing Housing :  Heavy duty steel casting housing fitted with antifriction roller bearings.
 
Lubrication :  Manual / motorized grease lubrication pump for anti friction roller bearings fitted in dust sealed housing.
 
Stand Frame & Apron (Cap) :  Heavy duty steel casting.
 
Gearbox :  Helical reduction gearbox greaves/ shanti make direct coupled with rear roll and motor.
 
Base Frame :  Common base frame heavy duty, steel beams and MS plate fabricated accurately machined on which whole machine with gearbox and motor are fitted. No deep foundation required.
 
Electric Control Panel :  Star delta electric operating panel with auto reversing, voltmeter, ampere, overload protection relay,3 phase indicator and emergency stop switch.

MODALITY:

A. Two roll mxing mill: Connon Gear Type (Nylon shoe, Copper shoe and Bearing).

B. Two roll mixing mill: Reducer use Hard Tooth Face Type.

C. Two roll mixing mill: B type. (The motor under the roller)

D. Two rolll mixing mill: H type.
  Item XK-160 XK-250 XK-360 XK-400 XK-450 XK-550 XK-560 XK-660 XK-710
Roll diameter mm 160 250 360 400 450 550 560-510 660 710
Roll working length   320 620 900 1000 1200 1500 1530 2130 2200
Front roll linear speed   r/min 9 16.3 16.7 19.3 21.8 22.5 27.2 28 31.9
Speed ratio of rolls     01: 01.4 01: 01.1 01: 01.3 01: 01.3 01: 01.3 01: 01.2 01: 01.2 01: 01.2 01: 01.5
Max roll space   mm 4.5 8 10 10 12 16 15 0.5-15 0.5-15
Compound feeding capacity kg 1-2 10-15 20-25 18-35 50 50-65 50-65 165 190
Motor power kW 5.5 18.5 30 45 55 110 90 240 280
Dimensions(L× W× H)                      
L mm 1133 2722 4200 4920 5405 6646 6270 7280 8185
W mm 920 1115 1780 1780 1740 2736 2282 3400 3910
H mm 1394 1345 1760 1800 1790 2105 2000 2530 2270
Gross weight   T ~2 ~3.2 ~6.5 ~8 ~11.4 ~22 ~22.5 ~49 ~51


 
Packaging
 
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
 
FAQ
 
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
 
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
 
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
 
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
 
If you come to our factory, we can show the user around us.
 
5. How can we go to your side?
 
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.
 
Our Services
 
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
 
♦ In the process of production, we will take photos and send to customers for their track the progress.
 
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
 
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
 
♦ We supply overseas engineer service and help to train your workers to operate the machine.
  Rubber Mixing Mill, Rubber Mill, Two Roll Mill, Rubber Mixing Mill, Two Roll Rubber Mixing Mill, Lab Rubber Mixing Mill.

Application:  The mill is used for rubber plasticating, mixing, warming and sheeting.

General Design: 

1. The mill consists mainly for rolls, frame, bearing, roll nip adjusting, screw, heating and cooling device, emergency stop, lubrication system and such sections as electrical controls and, etc.

2. The main electric motor arrives the front and rear rolls to rotate oppositely through reduar, driving geras and friction gears.


Equipment advantages: 
 
Rolls: Alloy chilled cast iron rolls with surface hardness 510 ~ 550 BHN. The Rolls are mirror finished & polished, duly grinded and are hollowed for cooling or heating.
 
Bearing: the Swedish imports, load bearing force big, can adjust the gap, high precision, good rigidity
 
Roll Clearance Adjusting Unit :  Through worm and worm gear drive clutch rod for parallel sheeting hand wheels to close theNIP from One point only.
 
Roll Cooling :  Universal rotary joints with inner spray pipes with hoses and headers. Piping is complete up to supply pipe terminal.
 
Journal Bearing Housing :  Heavy duty steel casting housing fitted with antifriction roller bearings.
 
Lubrication :  Manual / motorized grease lubrication pump for anti friction roller bearings fitted in dust sealed housing.
 
Stand Frame & Apron (Cap) :  Heavy duty steel casting.
 
Gearbox :  Helical reduction gearbox greaves/ shanti make direct coupled with rear roll and motor.
 
Base Frame :  Common base frame heavy duty, steel beams and MS plate fabricated accurately machined on which whole machine with gearbox and motor are fitted. No deep foundation required.
 
Electric Control Panel :  Star delta electric operating panel with auto reversing, voltmeter, ampere, overload protection relay,3 phase indicator and emergency stop switch.

MODALITY:

A. Two roll mxing mill: Connon Gear Type (Nylon shoe, Copper shoe and Bearing).

B. Two roll mixing mill: Reducer use Hard Tooth Face Type.

C. Two roll mixing mill: B type. (The motor under the roller)

D. Two rolll mixing mill: H type.
  Item XK-160 XK-250 XK-360 XK-400 XK-450 XK-550 XK-560 XK-660 XK-710
Roll diameter mm 160 250 360 400 450 550 560-510 660 710
Roll working length   320 620 900 1000 1200 1500 1530 2130 2200
Front roll linear speed   r/min 9 16.3 16.7 19.3 21.8 22.5 27.2 28 31.9
Speed ratio of rolls     01: 01.4 01: 01.1 01: 01.3 01: 01.3 01: 01.3 01: 01.2 01: 01.2 01: 01.2 01: 01.5
Max roll space   mm 4.5 8 10 10 12 16 15 0.5-15 0.5-15
Compound feeding capacity kg 1-2 10-15 20-25 18-35 50 50-65 50-65 165 190
Motor power kW 5.5 18.5 30 45 55 110 90 240 280
Dimensions(L× W× H)                      
L mm 1133 2722 4200 4920 5405 6646 6270 7280 8185
W mm 920 1115 1780 1780 1740 2736 2282 3400 3910
H mm 1394 1345 1760 1800 1790 2105 2000 2530 2270
Gross weight   T ~2 ~3.2 ~6.5 ~8 ~11.4 ~22 ~22.5 ~49 ~51


 
Packaging
 
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
 
FAQ
 
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
 
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
 
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
 
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
 
If you come to our factory, we can show the user around us.
 
5. How can we go to your side?
 
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.
 
Our Services
 
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
 
♦ In the process of production, we will take photos and send to customers for their track the progress.
 
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
 
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
 
♦ We supply overseas engineer service and help to train your workers to operate the machine.
 

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